1. Hobaneng ha Honing Machine e Hlokahala ho Precision Bearing Manufacturing
Ho hlomphuoa hoa hlokahala hobaneli-bearings li hloka ho nepahala ha maemo a holimo haholo, ho pota-pota, cylindricity, le bokaholimo ba bokaholimoka likarolo tse kangmehele e ka hare, mehele ea ka ntle, le matsoho a nang le matsoho. Ho sila feela ha ho khonehe ho fihlela litlhokahalo tsena tse nepahetseng ka lebaka la khatello ea maikutlo, -bothata, le ho sotha sebopeho.
Mabaka a mantlha:
Ho Finyella{0}}Ho Nepahalla ha Boemo bo Holimo
Li-bearings hangata li hloka mamello homicron kapa sub{0}}micron range ( Ka tlase ho kapa e lekana le 1–2 μm).
Honing e tlosa li-micrometer tse seng kae tsa ho qetela tsa lintho tse bonahalang ho finyella mamello ena ka mor'a ho sila kapa phekolo ea mocheso.
Ntlafatsa Surface Finish
Bearing raceways le bores hloka finishes ka mefuta e fapaneng yaRa 0.02–0.2 μm.
Honing ho tlosa matshwao a ho sila mme ho etsa sebaka se sephara-jwalo ka sebaka sa ho tlotsa hantle le ho hohlana ho fokolang.
Ho Lokisa Liphoso tsa Geometri
Lokisa liphoso tse nyane tsa sebopeho joalo kaka ntle{{0}ka{1}}ka ho pota-pota, ho taper, le ho tsokotsae bakoang ke ditsamaiso tse fetileng.
E etsa bonnete ba hore litsela tsa mabelo le li-bores li na le cylindrical hantle le coaxial.
Ho Ntlafatsa ho hanyetsa le ho Beha Bophelo
Sebaka se betliloeng se boloka lifilimi tsa lubricant ka katleho, ho fokotsa tšepe-ho{1}}ho kopana le tšepe.
E fokotsa mocheso o tsitsitseng mme e ntlafatsa bophelo ba ts'ebetso.
2. Mesebetsi ea Honing Machine ho Bearing Manufacturing
| Mosebetsi | Tlhaloso |
|---|---|
| Ho Qetella ka nepo | E tlosa 2–20 µm ea lisebelisoa ho fihlela boholo ba ho qetela. |
| Motsoako oa Bokaholimo | E theha sebaka sa crosshatch kapa sehlaba bakeng sa ho boloka oli hantle. |
| Tokiso ea Geometry | E netefatsa ho pota-pota, ho otloloha, le tokiso ea taper. |
| Khatello ea Maikutlo | E fokotsa khatello ea maikutlo e setseng ho tloha ho sila kapa ho sotha ka thata. |
| Ho tsitsa le ho Pheta-pheta | Sistimi e itirisang ea ho honoa e netefatsa boleng bo tsitsitseng ho pholletsa-tlhahiso ea molumo o phahameng. |
3. Mokhoa oa Ho Honing o Phethahatsoa Joang Haholo-holo
Ts'ebetso ea ho holisa bakeng sa libere e ipapisitse le karolo (resale e ka hare, selikalikoe sa kantle, kapa letsoho), empa hangata e latela mekhahlelo ena:
Mohato oa Pele: Tokisetso
Sebaka sa mosebetsi (mohlala, se nang le selikalikoe sa ka hare) se thatafalitsoe 'me se siloa pele.
Sebaka se hlomphuoang (hangata bore kapa tsela ea peiso) e tsamaellana holim'amochini o tshekaletseng kapa o otlolohileng.
Mohato oa 2: Ho kenya Sesebelisoa sa Honing
A honing mandrel kapa lejoe kopanoe kenngoa ka hara bore.
Sesebelisoa se na lemajoe a hlabang(taemane, CBN, kapa aluminium oxide) e holang ka radially ho kopana le bokaholimo.
Mohato oa 3: Ts'ebetso e nepahetseng
The mandrele potoloha le ho busetsaka nako e le nngwe.
E kopantsoengrotary + ho kgutlelanatshisinyo e hlahisa se laoloangcrosshatch pattern.
Khatello ea lijo e sebelisoa ho atolosa majoe butle-butle ha thepa e tlosoa.
Liparamente tse tloaelehileng:
Lebelo: 100–600 rpm (rotary)
Stroke: 10–50 mm/s (poelano)
Ho tlosoa ha setoko: 2–20 µm
Mohato oa 4: Ho lekanya le ho fana ka maikutlo
Methalong e nepahetseng, -mokhoa oa ho lekanya hangata o kopantsoe.
Bore size le geometry li behiloe leihlo ka nako-ea sebele, li itokisa lijo ho boloka mamello.
Mohato oa 5: Ho hloekisa le ho hlahloba
Ka mor'a ho hloekisa, mosebetsi oa ho sebetsa oa hloekisoa ho tlosa li-abrasives le masala a oli.
Tlhahlobo ea boemo bo botle e netefatsa:
Bore bophara ka hare ho ±1 μm
Potoloho e Ka tlase ho kapa e lekana le 0.5 μm
Qetello ea bokaholimo Ra Tlase ho kapa e lekana le 0.1 μm
4. Mehlala ea Likopo Likarolong Tse Behaneng
| Karolo | Honing Morero | Mofuta o Tloaelehileng oa Mochini |
|---|---|---|
| Inner Ring Bore | Fumana ho lekana hantle ka shaft le ho pota-pota ka mokhoa o phethahetseng | Horizontal ho nepahala honing mochini |
| Outer Ring Raceway | Fumana moroalo o thellang-ka holim'a metsi | Mochini oa ho honotha oa CNC o otlolohileng |
| Bearing Sleeve / Housing | Ntlafatsa ho tsamaisana le ho boloka filimi ea oli | Multi-stone automated honing system |
5. Kakaretso: Hobaneng Ho Hlompha ho le Bohlokoa
| Sebopeho | Molemo ho Bearings |
|---|---|
| Taolo ya maemo a phahameng | E etsa bonnete ba hore ho bilika ha bonolo le ho ts'oara mojaro |
| Sebaka se senyenyane{0} | E ntlafatsa ho boloka lubrication |
| Tokiso ya diphoso tsa sebopeho | E fokotsa ho thothomela le lerata |
| Sebaka se se nang khatello ea maikutlo{{0} | E eketsa mokhathala le ho apara bophelo |
