Hydraulic Cylinder Honing

1 Spindle gearbox QWH-01 Liruite
2 Spindle motor 7.5KW Dongsheng
3 Spindle Motor Drivers Schneider
4 Fepa Motor 1KW Schneider
5 Fepa Motor Driver Schneider
6 Enjene e khutlisetsang 4.5KW Schneider
7 Mokhanni oa likoloi oa Schneider o pheta-phetoang
8 Sistimi ea Taolo ea Dijithale ea JW-2 Sistimi e Khethehileng ea Schneider
9 inch touchscreen kaofela-ka hara{2}}motjhini o le mong Kunlun
10 Bearings NSK Japan Seiko
Banyalani ba 11 ba tsoang Italy
12 Lihokelo tsa sefofane / likarolo tsa motlakase Schneider Electric
13 Honing tool Liruite
14 Fixture V-mofuta oa mofuta: 260-1400mm Liruite
15 Filtration system,{1}}sefe ea maemo a mararo,{2}}brand ea boleng bo holimo ea Sechaena
16 Mefuta e meng ea boleng bo holimo-ea Machaena joalo ka li-spare parts, rails, li-pneumatic components, joalo-joalo.

'Mele ona oa lisebelisoa tsa mochini o entsoe ka liprofinse tsa tšepe tse cheselitsoeng' me o halefa ka makhetlo a mangata ho imolla khatello ea maikutlo, ho netefatsa ho tlosoa ha khatello ea maikutlo. E sebetsoa ho sebelisoa mochini o moholo oa machining oa gantry mme e phetheloa ts'ebetsong e le 'ngoe ea clamping. Sesebelisoa sa mochini se na le matla a phahameng le ho nepahala ha boemo ba geometri. 'Me e ka netefatsa botsitso ba nako e telele- le ho nepahala ho hoholo ha sesebelisoa sa mochini.

The spindle box ke karolo ea bohlokoa ea sesebelisoa sena sa mochini, 'me likere tsohle li na le boemo bo nepahetseng ba 6 'me li-bearings kaofela li rekoa linaheng tse ling{1}}li-bearings tse nepahetseng, tse netefatsang lebelo le holimo, tekanyo e phahameng ea phetisetso, le lerata le tlase la tšebetso. Ka nako e ts'oanang, likarolo tsohle li ntlafalitsoe ka tlhahlobo ea finite element force le papiso e matla ea khomphutha, e bonts'ang ts'epo e phahameng. Lebokose la spindle le entsoe ka ho khetheha bakeng sa mechini e tebileng ea ho hola, e ka fihlelang matla a sa khaotseng a lisebelisoa tsa liphaephe ka har'a mefuta ea machining. Sesebelisoa se thellang sa "spindle box drag plate" se ka tlosa "spindle box" le "honing" ho tloha mokoting o entsoeng ka mochini ka mor'a potoloho e le 'ngoe, sa thusa ho lekola le ho lekanya likoti, sa thusa ho khutlisa majoe a oli le lisebelisoa tsa ho sebetsa, ho boloka hlooho e le maemong a bolokehileng, le ho qoba ho phunya mosebetsi. Ka nako e ts'oanang, bakeng sa mosebetsi o tšoanang, litekanyetso tsa ho qala le ho qetela tsa stroke li ka tiisetsoa hore li tla lula li sa fetohe, 'me bakeng sa potoloho e latelang ea mosebetsi, ha ho hlokahale ho tsosolosa litekanyo, tse ntlafatsang katleho ea mosebetsi.

Sistimi e khutlisang e na le enjene e khutlisang, lebokose la gear la phokotso, mabokose a sprocket a sebetsang le a sa sebetseng, le liketane tsa roller. Matla a khutlisetsang ke 4.5KW, lebelo le lekanang ke limithara tse 0-40 ka motsotso, 'me lebelo lea fetoha. Sistimi e na le ho nepahala ha boemo bo pheta-phetoang ba 0.1mm. Tension ea ketane e lokisitsoe pele e tloha fekthering, 'me ka mor'a ho sebetsa nako e itseng, e hloka ho hlahlojoa khafetsa ka ho lokisa nate ea M30 mohatleng oa bethe ea spindle.

E entsoe ka servo motor, harmonic reducer, leino le le leng ho potlakisa polanete, ho kopanya, joalo-joalo Sistimi ea matšeliso ea lejoe la oli e ikemetseng, e nang le tharollo ea phepo ea 0.001mm, e tiisa botsitso ba litekanyo tsa machining.

Sistimi ea taolo ke-ea iketselitseng ho laola honing ke Liruite, e nang le 15 'color touch screen human-machine interface interface. Likarolo tsohle tsa motlakase ke{4}lihlahisoa tsa mofuta o tsebahalang tse nang le boemo ba ts'ireletso ba IP65 kapa ho feta, ts'ebetso e tšepahalang, le likhokahano tse boloketsoeng bakeng sa ho kenya le ho tsoa, ​​sebopeho sa taolo ea sekirini sa ho ama, pontšo ea lipuo tse ngata, e sebelisetsoang ho kenya liparamente tsa ho sebetsa, tlhahlobo ea ts'ebetso, le tšebetso ea taolo ea matsoho; Bontša ka matla boemo ba mokhoa oa ho honotha, 'me u behe litekanyetso tsa machining joalo ka lebelo la ho honing hlooho, lebelo le ts'oanang la setorouku, boemo ba stroke bo pheta-phetoang, sekhahla sa phepelo, le sekhahla sa phepelo skrineng sa ho ama. Ts'ebetso ea letsoho, tlhahlobo ea machining, le pontšo ea alamo ea phoso ea metsamao e fapaneng ea mochini oa honing le eona e ka etsoa. Alamo ea phoso e bonts'oa ho "touch screen fault alamo" e ka khethollang sebaka sa phoso ka potlako le pontšo ea mongolo. Sistimi e na le ts'ebetso ea ho fetola ka matsoho le ea othomathike. Sistimi ena e na le ts'ebetso ea ho lokisa ho nepahala ha geometri ho netefatsa ho lumellana ha honing workpiece dimensions.Khabinete ea taolo ea motlakase e ka ikemela ka kotloloho kapa ea beoa tlasa bethe.

Sesebelisoa se kenyelletsa tsamaiso ea lubrication, magnetic filtration system, joalo-joalo Sepharoli sa Magnetic bakeng sa ho hloekisa ka bobeli, se nang le matla a ho hloekisa ho feta 50L / min, tanka ea oli ea 500L, mocheso o fetohang, le lebokose le ikemetseng la pokello ea li-chip bakeng sa ho tlosoa habonolo ha litšila tse tlhotliloeng. Ho itshetlehile ka maemo, sefefo sa pampiri se ka kgethwa ho sefa dintho tseo e seng{4}}manete mme se phodisa oli se ka sebediswa ho boloka mocheso o sa feleng wa oli ya honing. Tlhophiso e khethehileng ea phepelo e ipapisitse le lethathamo la lisebelisoa ho ntlha ea borobeli.

Rala lisebelisoa tse khethehileng tse nang le mefuta e ka feto-fetohang ea li-fixture le mokhoa oa ho kenya le ho laolla ka letsoho. Maemo a fixture a ka tšeptjoa, a bonolo ho a fetola, 'me ho laolla le ho laolla ho bonolo ebile ho potlakile. Lisebelisoa tsa othomathike tsa pneumatic le lits'ebetso tsa ho jarolla le ho theola li ka hlomelloa ka boikhethelo, 'me mohala oa tlhahiso ea honing o ka etsoa ho latela litlhoko tsa bareki. Tlhophiso e khethehileng ea phepelo e ipapisitse le lethathamo la lisebelisoa ho ntlha ea borobeli.

1:15 lilemo tsa boiphihlelo ba ho etsa lipatlisiso le tlhahiso ea honing mechine
2: Honing mochini o sebetsang software e nang le litokelo tse ikemetseng tsa thepa ea mahlale
3: Likarolo tsa enjene le tsa motlakase li tsoa lihlahisoa tsa Europe kapa tsa Majapane
4: Ho tšepahala ho amoheloa ke 'maraka
5: Sehlopha se setle sa tekheniki
6:E ntle ka mor'a-sehlopha sa litšebeletso tsa thekiso

1: Ho tloha 2010, moetsi oa mochini oa honing ea tsebahalang haholo 'marakeng oa China.
2:Re na le sehlopha se nang le boiphihlelo, ba bacha, le ba ikarabellang.
3: Re na le sehlopha se setle sa tekheniki. Re motlotlo ka lihlahisoa tsa rona.
4:Tiiso ea boleng! Pele o isetsa moreki, lefapha la tlhokomelo ea boleng ba fektheri le laola boleng ka thata.
5: Iketsetse mechini le lisebelisoa tse ikhethileng ho latela litlhoko tsa bareki bakeng sa ho hlompha li-workpieces tse khethehileng.

Hajoale, mechini ea ho hlopha e arotsoe ka mefuta e 'meli: e otlolohileng le e otlolohileng. Mechini e otlolohileng e arotsoe hape ka mefuta ea liteishene tse ngata le mefuta e le 'ngoe ea liteishene. Ntle le moo, metjhini e otlolohileng e boetse e arotsoe ka metjhini e holang ea hinge le metjhini ea ho holisa ea katoloso

Mochini o tšekaletseng oa ho honoa o na le seluloana se tsamaeang se tšekaletseng. Monyetla oa mochini ona oa honing ke hore o khona ho sebetsana le li-workpieces tse nang le liropo tse telele haholo, ho fihlela bophahamo ba limithara tse 20. Bobebe ke hore mochini oa ho hopa o otlolohileng o haelloa ke mechine e nepahetseng ka lebaka la motsamao o otlolohileng oa spindle, 'me honing rod e tlas'a matla a eona a khoheli, e leng se etsang hore e se ke ea khona ho sebetsana le li-workpieces ka boqhetseke bo phahameng haholo-. Ka lehlakoreng le leng, mochini o otlolohileng oa honing o khona ho sebetsana le li-workpieces ka nepo{5}e phahameng haholo, 'me boholo ba taper le ellipse ka mor'a ho honing bo ka fihla ho 0.001mm. Leha ho le joalo, ka lebaka la mefokolo, thea tsepameng honing mochine ke ke sebetsa workpieces e telele haholo. Ho sebetsa li-workpieces ho feta limithara tse 3 ho hloka bophahamo bo phahameng ba mokatong oa mohaho oa fektheri.

Mochini oa hydraulic honing o sebelisoa haholo bakeng sa machining hydraulic cylinder liner. Ha ho etsoa machining a li-cylinder liner, bokaholimo ba li-cylinder liner bo ka ba le lipaterone tse ts'oanang le tse nyane tsa daemane, tse tsejoang hape e le lipaterone tsa honing. Ho thehoa ha mekhoa ea honing ho ka etsa lera la filimi ea oli holim'a lerako le ka hare la li-cylinder liner, ho thibela ho sila ho omileng. Sena se eketsa haholo bophelo ba selikalikoe se tiisang 'me se ka boela sa fokotsa le ho fokotsa ho khasa le ho sisinyeha ha moqomo ha o le tlase.

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