Precision Honing Tharollo bakeng sa Li-cylinders tse kholo tsa Diameter Hydraulic, Li-tubes tsa Indasteri le Lisebelisoa tse Boima

Kakaretso ea Kopo

Li-cylinder tse kholo tsa bophara ba li-hydraulic cylinder li sebelisoa haholo ho-sesebediswa sa mosebetsi o boima moo ho hlokahalang matla a phahameng, motsamao o tsitsitseng le bophelo bo bolelele ba ts'ebeletso.

Ha ho bapisoa le li-cylinders tse tloaelehileng tsa hydraulic, li-cylinders tse kholo li na le bophara bo boholo, stroke e telele le boima bo boima. Hangata li fumaneha ho:

• Mechini ea merafo
• Mechini ea kaho
• Likhatiso tsa Hydraulic
• Lisebelisoa tsa tlhahiso ea tšepe
• Li-hydraulic hoists tse bolokang metsi
• Lisebelisoa tsa boenjiniere ba metsing
• Mechini e boima ea indasteri

Lisebelisoa tse tloaelehileng tse kholo tsa hydraulic cylinder li kenyelletsa:

Mechini ea Kaho

• Li-cylinders tsa excavator boom
• Li-cylinders tse kholo
• Li-cylinders tse phahamisang crane
• Li-cylinders tsa lisebelisoa tsa merafo

Thepa e boima ea indasteri

• Li-cylinder tsa khatiso tsa Hydraulic
• Sistimi ea hydraulic ea leloala la tšepe
• Li-cylinders tsa lisebelisoa tsa ho etsa

Sistimi ea Hydraulic Hoist

• Li-cylinders tsa hydraulic heke ea letamo
• Sistimi ea ho phahamisa boenjiniere ba metsi

Bakeng sa lits'ebetso tsena, cylinder bore ha se tšobotsi ea sebopeho feela. E etsa qeto ka ho toba:

• Ts'ebetso ea ho tiisa ha hydraulic
• Ho tsitsa ha motsamao oa piston
• Tšebeliso ea matla
• Khafetsa ea tlhokomelo
• Thepa bophelo bohle

Ho kheloha hanyenyane ho bore geometry ho ka etsa hore ho be le tiiso e sa lekaneng, ho lutla ka hare le ts'ebetso e sa tsitsang tlas'a maemo a phahameng a khatello.

Ka hona, tlhahiso e kholo ea bore hydraulic cylinder e hloka ts'ebetso ea machining e khonang ho laola:

• Ho nepahala ha bophara
• Ho pota-pota
• Ho otloloha
• Bokhoakhoa ba bokaholimo
• Sebopeho sa crossshatch

Liruite e fana ka Large Bore Honing Solutions e ikhethileng e ipapisitseng le thekenoloji ea CNC honing honing, e thusa bahlahisi ho fumana boleng bo tsitsitseng ba ka hare bakeng sa likarolo tse kholo tsa- tsa haeteroliki.

Ke Hobane'ng ha Large Bore Honing e le Thata?

Honing e kholo ea bophara e fapane le machining a tloaelehileng a li-cylinder tse nyane.

Ha bophara ba bore bo ntse bo eketseha, mathata a amanang le ho tiea, botsitso ba lisebelisoa le ho tsitsa ha mochini ho ba bohlokoa le ho feta.

Phephetso ea 1: Taolo e Nepahetseng ea Diameter e kholo

Hangata li-cylinders tse kholo tsa hydraulic li na le:

1. Bophahamo ba 'mele: 200mm-1600mm
2. Bolelele ba tube: limithara tse 'maloa ho feta 20 metres

Nakong ea machining, li-workpieces tse kholo tsa bophara li ka ba le:

• Deformation ea lintho tse bonahalang
• Ho thothomela
• Karohano e sa lekanang ea machining
• Bore taper

Mekhoa ea setso ea machining joalo ka boring e ka fihlela litekanyo tsa mantlha, empa hangata ha e khone ho fihlela litlhoko tsa ho qetela tsa ts'ebetso ea hydraulic.

Honing e sebelisoa e le mokhoa oa ho qetela ho lokisa:

• Phoso ea ho pota-pota
• Ho kheloha ha cylindricity
• Litšitiso tsa sefahleho ka mor'a ho lla

Thepa e kholo ea Liruite bore honing e etselitsoe -lisebelisoa tse kholo tsa ho qetela tsa lesoba le kahare.

Mokhoa o tloaelehileng oa ho sebetsa:

Phephetso ea 2: Mechine e Melelele ea Stroke

Li-cylinder tse ngata tse kholo tsa hydraulic li na le bore e telele haholo ka hare.

Mehlala:

• Li-cylinders tsa hydraulic hoist
• Li-cylinders tsa tšehetso ea merafo
• Lisilindara tse kholo tsa ho phahamisa

Silinda e nang le stroke ea limithara tse 10 kapa 20 e hloka motsamao o tsitsitseng ho pholletsa le ts'ebetso eohle ea machining.

Mathata a mantlha a kenyelletsa:

Ho kheloha ha Sesebelisoa

Honing bar e tlameha ho boloka kamano e tsitsitseng le lebota la silinda sebakeng se selelele.

Taolo ea ho otloloha

Mochine o tlameha ho boloka motsamao o tsitsitseng ntle le:

• Ho kobeha
• Ho thothomela
• Khatello e sa lekaneng

Surface Uniformity

Bolelele bohle ba bore bo tlameha ho finyella se tšoanang:

• Boqhobane
• Honing mohlala
• Ho nepahala ha tekanyo

Mechini ea Liruite e tšekaletseng e etselitsoe ho sebetsa ka nako e telele, ka litlhophiso tse ikhethileng tse fumanehang bakeng sa-lisele tse telele tsa haeteroliki.

Mefuta e meng ea Liruite e tšehetsa:

• Boholo ba bolelele ba stroke ho fihla ho 20000mm

Phephetso ea Boraro: Tšebeliso e boima ea mosebetsi

Li-cylinders tse kholo hangata li boima.

Tube ea hydraulic cylinder e ka boima ba lithane tse 'maloa ho latela:

• Diameter
• Botenya ba lebota
• Bolelele
• Lintho tse bonahalang

Ka hona, mochini oa ho hloekisa o hloka:

• Bethe e matla ea mochini
• Sistimi e tsitsitseng ea ho lokisa
• Sebopeho se ka tšeptjoang sa boemo

Liruite e theha lisebelisoa tse ikhethileng ho latela litlhoko tsa bareki.

Likhetho tsa ho lokisa li kenyelletsa:

• V-mofuta oa mofuta
• Sistimi ea tšehetso e ikhethileng
• Phetolelo e iketsang ea moea
• Tharollo ea ho kenya / ho laolla

Litlhoko tse kholo tsa Bore Honing

Litlhoko tsa Tekheniki

Ke Hobane'ng ha U Lota ho E-na le ho Sila?

Bakeng sa li-cylinders tse kholo tsa hydraulic, honing ho fana ka melemo eo ho sila ho tloaelehileng ho ke keng ha e finyella habonolo.

1. Tokiso e Betere ea Bore Geometry

Honing e ka lokisa:

• Ovality
• Taper
• Ho kheloha ho otloloha

2. Ts'ebetso e Ntlafetseng ea Hydraulic

Mokhoa oa ho honing o theha mokhoa o laoloang oa crosshatch.

Sebopeho sena se thusa:

• Boloka oli e tlotsang
• Fokotsa khohlano
• Sireletsa liqibi
• Ntlafatsa bophelo ba silindara

3. Boleng bo tsitsitseng ba Bokaholimo

Li-cylinders tse kholo tsa hydraulic li hloka maemo a holimo a tsitsitseng ho pholletsa le bolelele bo felletseng ba bore.

Honing e fana ka:

• Bokhopo bo tšoanang
• Sebopeho se tsitsitseng sa bokaholimo
• Ts'ebetso e ntle ea ho tiisa

Liruite Large Bore Honing Solution

Liruite e hlahisa tharollo e kholo ea bore honing ho latela:

• Litekanyo tsa workpiece
• Bophahamo ba tlhahiso
• Litlhokahalo tsa ho nepahala
• Litšobotsi tsa lintho tse bonahalang
• Maemo a feme

Tharollo haholo-holo e kenyelletsa:

1. CNC Horizontal Honing Machine

Mochini o otlolohileng oa CNC ke lisebelisoa tsa mantlha tsa Liruite bakeng sa ts'ebetso e kholo ea hydraulic cylinder.

Sebopeho sa mochini se kenyelletsa:

• Bethe ea mochini
• Sistimi ea spindle
• Sistimi ea ho khutlisa ea servo
• Sistimi ea phepelo ea servo
• Sistimi ea taolo ea motlakase
• Sistimi ea ho futhumatsa le ho hloekisa
• Sistimi ea ho tlotsa
• Sistimi ea ho lokisa
• Honing lisebelisoa

2. High Rigidity Mochini Sebopeho

Bakeng sa lits'ebetso tse kholo tsa bore, ho tiea ha mochini ho ama ka kotloloho botsitso ba mochini.

Liruite e tsepamisitse maikutlo ho:

• Bethe e boima- e cheselitsoeng
• Tsamaiso e tsitsitseng ea tataiso
• Sebopeho se fokotsehileng sa vibrate

Melemo:

• Bokamoso bo botle ba dimensional consistency
• Bophelo bo bolelele ba tšebeletso ea lisebelisoa
• E tsitsitseng boleng ba machining

3. Servo Controlled Honing System

Mechini ea liruite honing e sebelisa{0}litsamaiso tse laoloang tsa servo bakeng sa:

• Ho potoloha ha spindle
• Motsamao o kgutlisanang
• Honing taolo ea katoloso

Sistimi e lumella basebelisi ho fetola:

• Honing hlooho lebelo
• Lebelo la setorouku
• Sekhahla sa phepelo
• Khatello ea ho sebetsa

Liruite Large Bore Honing Machine Configuration

Bakeng sa machining a maholo a bore hydraulic cylinder, khetho ea lisebelisoa ha e khethoe feela ke bophara ba bore. Sebopeho sa mochini, ho tiea ha spindle, ho nepahala ha phepelo, botsitso bo pheta-phetoang, bokhoni ba ho sefa pholileng le sistimi ea lisebelisoa kaofela li susumetsa boleng ba ho qetela ba bore.

Ho ipapisitsoe le boholo bo fapaneng ba lisebelisoa tsa mosebetsi le litlhoko tsa tlhahiso, Liruite e fana ka tlhophiso ea lisebelisoa tse kholo tsa bore honing.

Thepa ea mantlha ke CNC Horizontal Honing Machine, e sebelisoang haholo-holo bakeng sa ho holisa ka nepo likoti tse ka hare tsa hydraulic cylinder le likarolo tse ling tse telele{0}} tse tebileng. Thepa e na le:

• Bethe e boima- ea mochini
• Sistimi ea spindle
• Sistimi ea ho khutlisa ea servo
• Sistimi ea phepelo ea servo
• Sistimi ea taolo ea motlakase
• Sistimi ea ho futhumatsa le ho hloekisa
• Sistimi ea ho tlotsa
• Sekoaelo se sireletsang
• Sesebelisoa se ikhethileng
• Honing sesebelisoa tsamaiso

1. Moqapi oa Libethe tsa Mochini o Boima

Large bore honing e hloka sebopeho sa mochini se nang le botsitso bo lekaneng.

Ha o sebetsana le hydraulic cylinder e nang le:

• Diameter ka holimo ho 800mm
• Bolelele ka holimo ho limithara tse 10
• Boima ba lithane tse 'maloa

Tšisinyeho efe kapa efe e nyane kapa deformation e ka ama:

• Bore roundness
• Cylindricity
• Ho tsitsa ha bokaholimo

Libethe tsa mochini oa Liruite li entsoe ka meaho ea tšepe e cheselitsoeng le kalafo ea khatello ea maikutlo ho fokotsa khatello ea maikutlo ka mor'a ho cheselletsa.

Bethe ea mochini e sebetsoa ke lisebelisoa tse kholo tsa mochini oa gantry ho netefatsa:

• Matla a phahameng a sebopeho
• Ho nepahala ha geometri e tsitsitseng
• Botšepehi ba nako e telele-ea mochini

Moralo ona o loketse haholo:

• Merafo hydraulic cylinders
• Li-cylinders tsa hydraulic hoist
• Li-cylinders tse boima tsa indasteri

2. High Precision Spindle System

Sistimi ea spindle e fana ka motsamao o ka sehloohong oa rotary nakong ea ho honing.

Bakeng sa lits'ebetso tse kholo tsa bore, ts'ebetso ea spindle e ama:

• Ho khaola botsitso
• Honing katleho
• Boleng ba mohlala oa bokaholimo

Liruite spindle systems li etselitsoe-lesoba le lisebelisuoa tse kholo{1}} tsa ho honoa ka bophara.

Sisteme ea spindle e na le:

• Precision gearbox
• Li-bearings- tsa boleng bo holimo
• Sebopeho se tsitsitseng sa phetiso
• Ts'ebetso ea vibration e tlase

The spindle e ka boloka maemo a tsitsitseng a machining nakong ea ts'ebetso e telele{{0}ea ho honoa ka baesekele.

Tlhophiso e tloaelehileng:

3. Servo Reciprocating System

Motsamao o iphetang o etsa qeto ea mokhoa oa ho honing le ho tsitsa ha machining.

Bakeng sa li-cylinders tse kholo tsa hydraulic, hlooho ea honing e tlameha ho tsamaea limithara tse 'maloa khafetsa.

Sistimi ea phetetso ea Liruite servo e fana ka:

• Lebelo le feto-fetohang la stroke
• Motsamao o tsitsitseng
• Boemo bo nepahetseng
• Bokhoni ba nako e telele ea stroke

Bokhoni ba tekheniki:

• Boholo ba bolelele ba stroke: ho fihla ho 20000mm
• Lebelo la ho pheta-pheta: 0–40m/min
• Ho nepahala ha boemo: hoo e ka bang 0.1mm

Sistimi e lumella ho lokisoa ho latela:

• Boima ba lintho tse bonahalang
• Bore bophara
• Tlhokahalo ea bokaholimo
• Katleho ea tlhahiso

4. Automatic Servo Feed System

Nakong ea ho honing, chelete ea ho itšeha e fokotseha butle-butle.

Ho hlokahala mokhoa o tsitsitseng oa ho fepa ho boloka ho tlosoa ha thepa ka mokhoa o tsitsitseng.

Liruite e sebelisa theknoloji ea phepelo ea servo ka:

• Taolo ea katoloso ea lejoe la oli e ikemetseng
• Matšeliso a nako-ea sebele
• Taolo e tsitsitseng ya dimensional

Tharollo ea phepelo:

0.001mm

Melemo:

• Tšusumetso e fokotsehileng ea opareitara
• Boiketlo bo ntlafetseng ba bore
• Botsitso bo botle ba tlhahiso ea batch

Bakeng sa li-cylinders tse kholo, matšeliso a ikemetseng a bohlokoa haholo hobane lipotoloho tsa machining li telele 'me ho bonolo ho bokella ho fapana ha li-dimensional.

5. Sisteme ea ho futhumatsa le ea ho hloekisa

Bore honing e kholo e hlahisa:

• Likaroloana tsa tšepe
• Likaroloana tsa abrasive
• Mocheso o tsoang ho khohlano

Haeba ho sefa ho sa lekana, likaroloana li ka:

• Ngola bokaholimo ba metsi
• E ama bokgohlang
• Fokotsa bophelo ba lisebelisoa

Mechini ea honing ea Liruite e na le lisebelisoa tse pholileng le tsa ho sefa.

Likhetho tsa tlhophiso li kenyelletsa:

• Sesefa sa makenete
• Ho sefa{0}ka mekhahlelo e mengata
• Sistimi ea ho futhumatsa oli

Mokhoa o tloaelehileng oa ho sefa:

• Filtration e phalla ka holimo ho 50L / min ho itšetlehile ka tlhophiso
• Sistimi e kholo ea litanka tsa oli

Melemo:

• Mocheso o tsitsitseng oa mochine
• Oli ea ho hloekisa e hloekileng
• Boleng bo ntlafetseng ba bokahodimo

Sistimi e Ikemetseng ea ho Lokisa bakeng sa Li-cylinders tse kholo

Li-cylinders tse kholo tsa hydraulic li hloka boemo bo tšepahalang.

Tšehetso e fosahetseng e ka baka:

• Deformation ea workpiece
• Ho kheloha bohareng
• Karohano e sa lekanang ea machining

Liruite e theha lisebelisoa tse hlophisitsoeng ho latela:

• Bophara ba silinda
• Bolelele ba silinda
• Boima ba mosebetsi
• Litlhoko tsa tlhahiso

Litharollo tse tloaelehileng tsa lisebelisoa:

V{{0}Type Fixture

E loketse:

Li-cylinders tse mahareng le tse kholo tsa haeteroliki

Sebaka se tloaelehileng sa clamping:

Φ50mm–Φ1400mm (ho itshetlehile ka tlhophiso)

Ts'ehetso e Imametseng ea Boima

E loketse:

• Li-cylinders tse kholo tsa merafo
• Li-cylinders tsa hydraulic hoist
• Li-cylinders tsa khatiso tsa indasteri

Mokhoa o moholo oa Bore Honing

Liruite e nts'etsapele ts'ebetso ea ho hlopha ho latela:

• Boemo ba pele ba mochini
• Mofuta oa thepa
• Bore boholo
• Tlhokahalo ea ho nepahala

Mokhoa o tloaelehileng oa bore bore honing o kenyelletsa:

Mohato oa 1: Tokiso ea Tube

Pele ho ikoetlisa:

• Ho khaola tube
• Phekolo ea mocheso
• Kgutla boring
• Semi{0}}machine oa ho qetela

Pele{0}}bore e entsoeng ka mochini e lokela ho siea tumello e lekaneng bakeng sa ho hipa.

Mohato oa 2: Ho kenya Workpiece

The cylinder tube e behiloe ka holimo.

Sistimi ea ts'ebetso e netefatsa:

• Tsepamiso e nepahetseng ea bohareng
• Tšehetso e tsitsitseng
• thothomelo e fokotsehileng

Mohato oa 3: Ho Hong ho Felletseng

Morero:

• Tlosa matšoao a bora
• Phapang e nepahetseng ea geometry
• Ntlafatsa sebopeho sa bore

Litokiso tsa mantlha:

• Taper
• Ovality
• Ho otloloha

Mohato oa 4: Precision Honing

Ho hlopha hamonate ho etsa sebaka sa ho qetela se sebetsang.

Ts'ebetso e laola:

• Bore bophara
• Bokhoakhoa ba bokaholimo
• Crosshatch angle

Tlhokahalo e tloaelehileng ea bokaholimo:

• Ra0.2–Ra0.4μm

Mohato oa 5: Tlhahlobo ea Boleng

Pele ho pepa, silinda e sebetsitsoeng e hlahlojoa ho latela litlhoko tsa bareki.

Lintlha tsa tlhahlobo li kenyelletsa:

• Bore bophara
• Ho pota-pota
• Ho otloloha
• Bokhoakhoa ba bokaholimo

Ho nepahala ho tloaelehileng:

• Mamello ea H6-H8

Roundness:

• 0.02mm–0.04mm ho latela kopo

Likopo tse kholo tsa Bore Honing

1. Mechine ea Merafo

Thepa ea merafo e sebetsa tlas'a:

• Mojaro o boima
• Khatello e phahameng
• Maemo a sa khaotseng a ho sebetsa

Likarolo tse tloaelehileng:

• Li-cylinders tsa tšehetso ea hydraulic
• Li-cylinders tsa ho epolla merafo
• Lisilindara tse boima tsa ho phahamisa

Litlhoko:

Liruite e fana ka mechini e loketseng ho lokisa le ho hlahisa lisilindara tsa meepo.

2. Hydraulic Hoist Systems

Li-hydraulic hoists li sebelisoa ho:

• Merero ea ho baballa metsi
• Liheke tsa matamo
• Litsamaiso tse kholo tsa ho phahamisa

Litlhoko tse tloaelehileng:

Bokhoni bo boholo ba stroke ke o mong oa melemo ea mantlha ea lisebelisoa tsa honing tse rapameng.

3. Thepa e boima ea indasteri

Lisebelisoa:

• Likhatiso tsa Hydraulic
• Litsila tsa tšepe
• Thepa ea thepa

Litlhoko:

• Boreki bo boholo
• Boima ba mojaro o phahameng
• Bophelo ba tšebeletso e telele

Mofuta o tloaelehileng:

Joang ho Khetha Se nepahetseng Large Bore Honing Machine?

Pele o khetha lisebelisoa, Liruite e khothaletsa bareki ho fana ka:

1. Boitsebiso ba Workpiece

Ho kenyeletsoa:

• Bophara ba ka hare
• Bolelele
• Boima ba 'mele
• Lintho tse bonahalang

2. Tlhokahalo ea Tlhahiso

Ho kenyeletsoa:

• Palo ea tlhahiso ea letsatsi le letsatsi
• Boholo ba sehlopha
• Tlhokahalo ea ho nepahala

3. Boemo ba ho sebetsa

Lintlha tse hlokahalang:

• Mokhoa o fetileng oa mochini
• Tumello e setseng
• Tlhokahalo ea bokaholimo

Ho ipapisitsoe le liparamente tsena, baenjiniere ba Liruite ba khothaletsa:

• Moetso oa mochini
• Sebopeho sa spindle
• Sistimi ea ho lokisa
• Honing lisebelisoa tse khethehileng
• Boemo ba boiketsetso

Hobaneng u Khetha Liruite Large Bore Honing Solution?

Boiphihlelo bo boholo ba ho sebetsa ka boholo

Liruite e shebane le lisebelisoa tse nepahetseng tsa ho hlopha bakeng sa:

• Li-cylinders tsa Hydraulic
• Li-tubes tse telele
• Likoti tse tebileng
• Likarolo tse kholo tsa indasteri

Bokhoni ba ho sebetsa:

• Bore bophara ho fihlela ho Φ1600mm
• Bolelele ba stroke ho fihla ho 20000mm

Bokhoni ba Boenjiniere bo Khethehileng

Liindasteri tse fapaneng li hloka tharollo e fapaneng.

Liruite e fana ka:

• Moralo oa mochini o hlophisitsoeng
• Lisebelisoa tse ikhethileng
• Lisebelisoa tse ikhethileng
• Ntlafatso ea ts'ebetso

Feletseng Theknoloji Support

Ho tloha tlhahlobong ea pele ho isa tlhahisong ea ho qetela:

• Tlhahlobo ea mosebetsi
• Khothaletso ea lisebelisoa
• Ho etsa mechine
• Ho kenya
• Ho laela
• Koetliso ea botekgeniki

Liruite e ts'ehetsa bareki ho pholletsa le potoloho e felletseng ea projeke.

LBH

Liruite Large Bore Honing Solution

Bakeng sa bahlahisi ba hlahisang li-cylinders tse kholo tsa hydraulic le likarolo tse boima tsa indasteri, ho nepahala ha machining ho amana ka ho toba le ho tšepahala ha sehlahisoa.

Liruite e kopanya theknoloji ea CNC e otlolohileng ea honing, meaho ea mochini e ikhethileng le boiphihlelo ba boenjineri ba ts'ebeliso ho fana ka tharollo e kholo ea bore bakeng sa maemo a boima a indasteri.

Ho tloha ho li-cylinders tse tloaelehileng tsa Φ50mm ho isa ho Φ1600mm tse kholo tsa hydraulic cylinders le li-workpieces tse bolelele ba limithara tse 20-, Liruite e rala lisebelisoa tsa ho holisa ho latela litlhoko tsa tlhahiso ea moreki e mong le e mong, e thusa bahlahisi ho fumana boleng bo tsitsitseng, tlhahiso e sebetsang le ts'epahalo ea nako e telele ea lisebelisoa.