Precision Honing Solution bakeng sa Li-block tsa Enjine ea Likoloi, Lienjineri tsa Dizeli le Tlhahiso ea Cylinder Liner

Engine Cylinder Block Honing Application Overview

Enjene cylinder block ke e 'ngoe ea likarolo tsa bohlokoa ka ho fetesisa lienjineng tse tukang ka hare.

Bore ea cylinder ke sebaka se sebetsang moo:

• Motsamao oa piston oa etsahala
• Mehele ea piston e boloka tiiso
• Khatello ea mollo e fetisoa
• Oli e tlotsang e etsa filimi e sireletsang

Boleng ba cylinder bore bo ama ka ho toba:

• Matla a matla a enjene
• Matla a mafura
• Tšebeliso ea oli
• Ts'ebetso ea tlhahiso
• Bophelo ba tšebeletso ea enjene

Ha ho bapisoa le masoba a tloaelehileng a machining, li-cylinder bores li na le litlhoko tse phahameng haholo bakeng sa:

• Ho lumellana ha bophara
• Ho pota-pota
• Cylindricity
• Sebopeho sa bokaholimo

Kamora ho teneha, li-cylinder bores hangata li ntse li na le:

• Matšoao a ho itšeha
• Phapang ea bophara
• Khatello ea maikutlo
• Litšobotsi tse fokolang tsa lubrication

Honing ke ts'ebetso ea ho qetela e nepahetseng ea machining e hlahisang sebopeho se hlokahalang sa silindara.

Ka ho feto-fetoha ho laoloang le ho tsamaisana, lithulusi tsa ho honotha li hlahisa paterone ea crosshatch leboteng la silinda, ho theha sebaka se loketseng bakeng sa selikalikoe sa piston se kenang{0}} le ho boloka oli.

Liruite e fana ka Engine Cylinder Block Honing Solutions e ipapisitseng le theknoloji ea CNC honing, servo-litsamaiso tse laoloang tsa machining le litharollo tsa lisebelisoa tse ikhethileng.

Mechini ea rona ea ho hopa e sebelisoa ho etsa{0}}ho sebetsa ka nepo ka hare ho:

• Li-cylinder blocks tsa enjine
• Li-cylinder liner
• Li-cylinders tsa Hydraulic
• Likarolo tse nepahetseng tsa tubular

Letoto la mochini oa ho lokisa li-cylinder tsa Liruite le akaretsa:

• Sebaka sa bophara ba bore: Φ30mm–Φ1600mm
• Bolelele ba stroke: 2000mm-10000mm
• Ho nepahala: H6-H8
• Bokhopo ba bokaholimo: Ra0.2–Ra0.4μm

Ho ipapisitse le tlhophiso ea mochini le litlhoko tsa bareki.

Ke Hobane'ng ha Li-Engine Cylinder Blocks li Hloka Honing?

Enjene cylinder bore hase feela tšobotsi ea dimensional.

Ke sebaka se sebetsang se khethollang hore na kopano ea piston e sebetsa joang.

Ho hlokahala{0}silindara ea boleng bo holimo ho finyella lipakane tse tharo:

1. Geometry e nepahetseng ea Bore

Mokelikeli oa cylinder o tlameha ho boloka:

• Bophara bo nepahetseng
• Sebopeho se chitja
• Boemo bo otlolohileng

Mathata a tloaelehileng ka mor'a boring a kenyelletsa:

Taper

Bophara bo fetoha ho tloha holimo ho ea tlase.

Sephetho:

• Lesale la piston le sa lekanang
• Keketseho ea tšebeliso ea oli

Ovality

Bore e fetoha elliptical hanyenyane.

Sephetho:

• Ho tiisa hantle
• Khohlano e eketsehang

Phoso ea Cylindricity

Bore kaofela ha bo tšoane.

Sephetho:

Ho fokotsa matla a enjene

Honing e tlosa liphoso tsena tsa machining mme e ntlafatsa bore geometry.

Liruite CNC honing mechini e fana ka:

Ho nepahala ha boholo: H6-H8

Ho pota-pota: 0.02mm-0.04mm bakeng sa lisebelisoa tse tloaelehileng tsa tšepe.

2. Sebopeho se Nepahetseng sa Sebaka

Lerako la cylinder le hloka mokhoa o laoloang oa crosshatch.

Mohlala o fana ka:

• Sebaka sa polokelo ea oli
• Khohlano e fokotsehileng
• Motsamao o betere oa lesale la piston

Lienjineri tse fapaneng li hloka libopeho tse fapaneng tsa bokaholimo:

Enjene ea peterole

Tsepamisa maikutlo:

• Khohlano e tlase
• E matha kapele-ka hare
• Matla a mafura

Enjene ea Dizeli

Tsepamisa maikutlo:

• Ho hanyetsa mojaro o phahameng
• Apara khanyetso
• Lihora tse telele tsa ts'ebetso

Liruite e fetoha:

• Honing lebelo
• Khatello ea lijo
• Honing lejoe khetho
• Litekanyetso tsa stroke

Ho latela mofuta oa enjene.

3. Tlhahiso e tsitsitseng ea Boima

Hangata baetsi ba enjine ba hloka:

• Matla a phahameng a tlhahiso
• Ho nepahala ho phetoang
• Ho itšetleha ka opareitara e tlase

Phapang e nyane lipakeng tsa li-cylinders e ka ama:

• Ho thothomela ha enjine
• Compression ratio
• Ts'ebetso ea tlhahiso

Sistimi ea taolo ea Liruite CNC e boloka liparamente tsa machining mme e fana ka phetoho ea othomathike bakeng sa tlhahiso e tsitsitseng.

Enjene Cylinder Block Honing Mathata

Bothata ba 1: Mefuta e sa tšoaneng ea Enjine e Hloka Mekhoa e Fapaneng

Baetsi ba enjine ba hlahisa li-cylinder blocks tse fapaneng:

Enjene ea peterole Cylinder Block

Lisebelisoa tse tloaelehileng:

• Likoloi tsa baeti
• Lienjine tse nyane
• Lienjine tsa Hybrid

Litlhoko tse tloaelehileng:

Tsepamiso ea mochini:

• Boreleli ba bokahodimo
• Khohlano e tlase
• Precision bore boholo

Dizeli Engine Cylinder Block

Lienjineri tsa diesel li hloka ho tšoarella ho hoholo.

Lisebelisoa:

• Literaka
• Mechini ea kaho
• Lienjiniere tsa metsing
• Lienjiniere tsa indasteri

Litlhoko tse tloaelehileng:

Mathata a mochini:

• E kholoanyane bore boholo
• Boima bo phahameng ba lintho tse bonahalang
• Lipotoloho tse telele tsa tšebeletso

Lithuthuthu Enjene Cylinder Block

Litlhoko tse tloaelehileng:

Litlhoko:

• Matla a phahameng a tlhahiso
• Litekanyo tse tsitsitseng
• Theko e tlase ea mochini

Phephetso ea 2: Lisebelisoa tse Fapaneng tsa Cylinder

Li-block tsa enjine li ka sebelisa:

• Tšepe ea tšepe
• Tšepe ea ductile
• Aluminium alloy e nang le cylinder liner
• Lisebelisoa tse khethehileng tsa alloy

Lisebelisoa tse fapaneng li hloka mekhoa e fapaneng ea honing.

Tšepe ea ho Lahlela

Melemo:

• Ho hanyetsa ho apara hantle
• Ts'ebetso e tsitsitseng ea mochini

Aluminium Alloy

Mathata:

• Lintho tse bonolo
• Tšenyo e bonolo ea bokaholimo
• E hloka lisebelisoa tse loketseng

Cylinder Liner

Mathata:

• Mekhahlelo e fapaneng ea ho thatafala
• Taolo e nepahetseng ea sebopeho

Liruite o khetha:

• Honing majoe
• Tokiso ea lisebelisoa
• Lisebelisoa tsa ho sebetsa

Ho ea ka litšobotsi tsa lintho tse bonahalang.

Bothata ba 3: Multi{1}}Cylinder Consistency

Hangata li-block tsa enjine li na le li-cylinders tse ngata.

Ka mohlala:

• Enjene ea 4-cylinder
• V6 enjine
• enjine ea V8

Silinda e 'ngoe le e' ngoe e tlameha ho boloka:

• Bophara bo tšoanang
• Boleng ba bokaholimo bo ts'oanang
• Jiometri e tšoanang

Liruite e tsepamisitse maikutlo ho:

• Taolo ea parameter ea CNC
• Matšeliso a iketsang
• Ho pheta-pheta ha ts'ebetso

Liruite Engine Cylinder Block Honing Tharollo

Liruite e fana ka tharollo e felletseng ea li-cylinder block honing ho kenyelletsa:

Tlhahlobo ea Ts'ebetso

Pele o khetha lisebelisoa, baenjiniere ba Liruite ba sekaseka:

Boitsebiso ba Engine

Ho kenyeletsoa:

• Mofuta oa enjene
• Nomoro ea cylinder
• Bore bophara
• Lintho tse bonahalang

Litlhoko tsa Tlhahiso

Ho kenyeletsoa:

• Tlhahiso ea selemo le selemo
• Tlhokahalo ea ho nepahala
• Boemo ba boiketsetso

Honing Machine Selection

Liruite e khothaletsa lisebelisoa tse fapaneng ho latela ts'ebeliso.

Honing ea Moqomo oa Enjine e Nyenyane

E loketse:

• Lienjine tsa lithuthuthu
• Lienjineri tse nyane tsa peterole
• E khothalelitsoe:
• Precision CNC honing system

Medium Engine Cylinder Honing

E loketse:

• Lienjineri tsa likoloi
• Likoloi tsa khoebo

Litlhoko:

• Tlhahiso e tsitsitseng
• Matšeliso a iketsang

Honing e kholo ea Enjine ea Dizeli

E loketse:

• Lienjiniere tsa metsing
• Lienjiniere tsa diesel tsa indasteri

Litlhoko:

• Bokhoni bo boholo ba bore
• Sebopeho se thata se phahameng

Liruite Engine Honing Machine Technical Configuration

CNC Horizontal Honing Machine

Mochini oa ho hloekisa oa Liruite CNC o na le:

• Bethe ea mochini
• Sistimi ea spindle
• Sistimi ea ho khutlisa ea servo
• Sistimi ea phepelo ea servo
• Sistimi ea taolo ea motlakase
• Sistimi ea ho hloekisa e phodileng
• Sistimi ea ho tlotsa
• Sistimi ea ho lokisa
• Honing lisebelisoa

Mechini ea Teknoloji Parameters

Ho ea ka litlhaloso tsa mochini oa li-cylinder honing oa Liruite:

1. Sisteme e nepahetseng ea Spindle

Sistimi ea spindle e laola:

• Lebelo la ho potoloha
• Honing botsitso
• Katleho ea ho khaola

Tlhophiso:

• Gearbox drive
• Servo motor
• Precision bearings

Lebelo la spindle:

• 17rpm-180rpm phetoho e se nang mohato

Spindle motor:

• 5.5kW

Melemo:

• Matla a tsitsitseng a ho itšeha
• thothomelo e fokotsehileng
• Ho tsitsa hoa bokaholimo

2. Servo Reciprocating System

The reciprocating system laola honing stroke motsamao.

Tlhophiso:

• Servo motor
• Linear guide seporo
• Phetiso e nepahetseng

Litlhophiso:

Melemo:

• Taolo e nepahetseng ea stroke
• Stable crosshatch angle
• Pheta-pheta

3. Automatic Honing Stone Matšeliso System

Nakong ea ho ikoetlisa:

• Ho apara ka majoe ho etsahala
• Khatello ea ho khaola e fetoha

Liruite e sebelisa:

• Servo motor
• Harmonic reducer
• Mokhoa o nepahetseng oa ho fepa

Phepelo e nepahetseng:

• 0.001mm

Melemo:

• E tsitsitseng bore bophara
• E fokotsehile ka letsoho
• Ho ntlafala ho tsitsitseng ha tlhahiso

4. Setsi sa Taolo ea Bohlale

Liruite e hlahisitse software e inehetseng ea ho laola honing.

Likaroloana:

• 15-inch touchscreen skrineng
• Mekhoa e ikemetseng/ea matsoho
• Sebaka sa polokelo ea parameter
• Tlhahlobo ea phoso
• Tlhokomelo ea nako-ea sebele

Lintlha tse hlahang:

• Lebelo la spindle
• Torque
• Chelete ea lijo
• Honing boemo
• Nako ea ho sebetsa

5. Sisteme ea ho futhumatsa le ea ho hloekisa

Honing ea cylinder ho hloka oli e hloekileng ea mochini.

Sistimi ea filthara ea Liruite e kenyelletsa:

• Searohanyi sa makenete
• Tlhophiso ea bobeli
• Sistimi ea ho pholisa

Litekanyetso tsa tekheniki:

• Filtration capacity: >50L/mots
• Bokhoni ba tanka ea oli: 300L–1000L

Melemo:

• Tlosa litšila tsa honing
• Boloka mocheso oa oli
• Ntlafatsa boleng ba bokaholimo

Engine Cylinder Block Honing Process

Mohato oa 1: Tlhahlobo ea Bore

Pele ho ikoetlisa:

Sheba:

• Bophara ba pele
• Ho pota-pota
• Tumello ea ho sebetsa ka mochini

Mohato oa 2: Ho Honing ho Hoholo

Morero:

• Tlosa matšoao a mochini
• Phapang e nepahetseng ea geometry

Mohato oa 3: Precision Honing

Taolo:

• Bophara ba ho qetela
• Bokhoakhoa ba bokaholimo
• Sebopeho sa crossshatch

Mohato oa 4: Tekanyo ea ho Qetela

Tlhahlobo:

• Bore bophara
• Ho pota-pota
• Cylindricity
• Bokhoakhoa ba bokaholimo

Likopo tsa Indasteri ea Cylinder Block Engine

Baetsi ba Enjine ea Likoloi

Lisebelisoa:

• Lienjine tsa likoloi tsa baeti
• Lienjineri tsa likoloi tsa khoebo

Litlhoko:

• Bokgoni bo phahameng
• Boleng bo tsitsitseng

Baetsi ba Enjine ea Dizeli

Lisebelisoa:

• Lienjine tsa literaka
• Lienjiniere tsa indasteri
• Lienjiniere tsa metsing

Litlhoko:

• Ho tšepahala{0}mosebetsi o boima

Baetsi ba Enjine ea Lithuthuthu

Lisebelisoa:

• Lienjine tsa lithuthuthu
• Lisebelisoa tse nyane tsa matla

Litlhoko:

• Phatlalatso{0}e phahameng ea tlhahiso

Limela tsa ho Lokisa Enjene

Lisebelisoa:

• Phetoho ea enjene
• Ho hlahisa bocha

Honing e tsosolosa:

• Bore geometry
• Boemo ba bokahodimo
• Tshebetso ea enjine

Hobaneng u Khetha Liruite Engine Cylinder Block Honing Solution?

1. Setsebi sa Honing Machine Manufacturer

Ho tloha 2010, Liruite e tsepamisitse maikutlo ho nts'etsopele ea mochini oa ho lokisa le ho etsa.

2. Feletseng Bokgoni botekgeniki

Liruite e fana ka:

• Moralo oa mochini
• Honing process development
• Khetho ea lisebelisoa
• Koetliso ea bareki

3. Customized Solutions

Lienjineri tse fapaneng li hloka tharollo e fapaneng.

Liruite e fana ka tloaelo bakeng sa:

• Bore boholo
• Bolelele ba stroke
• Moqapi oa thepa
• Boemo ba boiketsetso

4. Ts'ebetso e tsitsitseng ea Tlhahiso

Bakeng sa bahlahisi ba enjine, ho tsitsa ho bohlokoa ho feta ho nepahala ha nako-e le 'ngoe.

Lisebelisoa tsa Liruite li thusa bareki ho fihlela:

• Pheta boleng ba machining
• Lipotoloho tse tsitsitseng tsa tlhahiso
• Litlhoko tse tlase tsa tlhokomelo

LBH

Liruite Engine Cylinder Block Honing Tharollo

Ho etsa lienjine ho hloka ho nepahala ho lulang ho tsitsitse ka limilione tsa lipotoloho tsa ts'ebetso.

Liruite e kopanya theknoloji ea CNC honing, servo-litsamaiso tse laoloang tsa machining le boiphihlelo ba ts'ebeliso ho fana ka tharollo ea li-cylinder block honing bakeng sa baetsi ba likoloi, bahlahisi ba enjine ea diesel, baetsi ba lithuthuthu le likhoebo tsa ho lokisa enjene.

Ho tloha ho li-cylinder tse nyane tsa lithuthuthu ho isa ho likarolo tse kholo tsa enjine ea dizeli, Liruite e rala tharollo e 'ngoe le e' ngoe ea honing ho latela litlhoko tsa bareki, e thusa bahlahisi ho fihlela bore geometry e nepahetseng, boleng bo laoloang ba holim'a metsi le ts'ebetso e tšepahalang ea enjene.