Precision Deep Hole Machining Solution bakeng sa Li-cylinders tsa Hydraulic, Li-tubes tse telele le likarolo tsa indasteri

Kakaretso ea Kopo

Mechining e tebileng ea lesoba ke e 'ngoe ea lits'ebetso tse hlokang ho etsoa ka nepo.

Ha karo-karolelano lipakeng tsa botebo ba lesoba le bophara e ba kholo, mekhoa e tloaelehileng ea machining e tobana le mefokolo ho:

• Ho thatafala ha sesebelisoa
• Ho tsitsa ha mochini
• Bore ho otloloha
• Ho tsitsa ha bokaholimo

Likoti tse tebileng li sebelisoa haholo likarolong tse hlokang litsela tse telele tsa ka hare le ts'ebetso e phahameng ea ho tiisa, ho kenyelletsa:

• Li-cylinders tsa Hydraulic
• Li-actuator tsa hydraulic
• Li-cylinders tsa mechine ea merafo
• Likarolo tsa lisebelisoa tsa boenjiniere
• Lipeipi tsa indasteri
• Li-tubes tsa mochini tse nepahetseng
• Likarolo tse khethehileng tsa alloy

Bakeng sa lits'ebetso tsena, boleng ba ho qetela ba lesoba le kahare bo ama ka kotloloho:

• Thibelo ea ho lutla
• Ho tsitsa ha motsamao
• Bophelo ba tšebeletso
• Bokhoni ba ho sebetsa

Sekoti se tebileng ha se feela mofuta o atolositsoeng oa bore e tloaelehileng. Ha botebo ba machining bo ntse bo eketseha, liphoso tse nyane li bokellana ka bolelele bohle.

Ka mohlala:

Silinda ea hydraulic e nang le stroke ea limithara tse 10 e ka 'na ea bonahala e amoheleha lipheletsong ka bobeli, empa ho kheloha ho honyenyane ka ho otloloha kapa ho lumellana ha bophara ho ka baka:

• Motsamao o sa lekaneng oa piston
• Ho roala ha tiiso
• Ho lahleheloa ke khatello ea hydraulic
• E fokotsehile ho tšepahala ha thepa

Liruite e nts'etsapele Litharollo tsa Deep Hole Honing tse ipapisitseng le thekenoloji ea honing e otlolohileng, e fana ka tharollo e nepahetseng ea ho qeta sekoti bakeng sa likarolo tse telele le tse tebileng tsa cylindrical.

Mechini ea rona e tebileng e tšekaletseng e etselitsoe ho lokisa liphaephe tse se nang moroallo le likarolo tse ling tse telele- tsa masoba, tse hlahisang geometry e nepahetseng le mefuta e laoloang ea holim'a{1}}mefuta e hlokahalang bakeng sa ho etsa le ho hlokomela lisilinda tsa haeteroliki.

Mathata a Tebileng Hole Machining

Phephetso ea Pele: Ho Boloka Botšepehi Bohole Bolelele

Phephetso e kholo ka ho fetisisa ea ho sebetsa ka mekoting e tebileng ke ho boloka ho nepahala ha boro ho pholletsa le bolelele bohle.

Ka mohlala:

Sesebelisoa sa mosebetsi:

• Boima: Φ300mm
• Bolelele: 10000mm

Esita le ho kheloha ho honyenyane nakong ea mochine ho ka baka:

• Taper
• Kotlo
• Botenya bo sa lekaneng ba lebota

Mekhoa e tloaelehileng ea mochini e ka ba thata hobane:

• Lisebelisoa tsa ho seha li fetoha tse fokolang
• Ho thothomela ha sesebelisoa hoa eketseha
• Matla a ho khaola a fetoha hammoho le botebo ba sekoti

Deep hole honing e sebelisa sesebelisoa se selelele sa ho honing se nang le katoloso e laoloang le metsamao e pheta-phetoang ho lokisa liphoso tsa jiometry butle-butle.

Mechini ea Liruite e sebelisa servo{0}sistimi e laoloang ea ho khutlisa ho boloka motsamao o tsitsitseng nakong ea ho sebetsa nako e telele.

Bokhoni ba tekheniki:

• Bolelele ba stroke: ho fihla ho 10000mm standard
• Litharollo tse ikhethileng: ho fihla ho 20000mm

Bothata ba 2: Taolo ea Boleng ba Bore

Bakeng sa li-cylinders tsa hydraulic le li-tubes tse nepahetseng, bokaholimo bo tlameha ho fana ka:

• Motsamao o fokolang wa khohlano
• Lubrication e tsitsitseng
• Ho tiisa ka botshepehi

Sebaka se mahoashe kapa se sa leka-lekaneng se ka lebisa ho:

• Tšenyo ea tiiso
• Keketseho ea hydraulic resistance
• Linako tse khutšoane tsa litšebeletso

Honing ho theha sebopeho se laoloang sa crosshatch holim'a bokahare bo ka hare.

Mokhoa ona oa sefahleho o thusa:

• Boloka oli e tlotsang
• Fokotsa khohlano
• Ntlafatsa tshebetso ya ho tiisa

Tlhokahalo e tloaelehileng ea sekoti se tebileng sa Liruite:

Phephetso ea Boraro: Ho Tlosa Thepa e Tsitsitseng

Likoti tse tebileng li hloka ho tlosoa ha lintho tse sa fetoheng.

Haeba matla a fepa a fetoha nakong ea ho sebetsa:

• Boholo ba bore bo ka fetoha bo sa tsitsang
• Boleng ba bokaholimo bo ka fapana
• Ho roala lisebelisoa hoa eketseha

Mechini e tebileng ea Liruite hole hole e sebelisa lisebelisoa tsa mats'eliso a majoe a oli.

Sistimi ea phepelo ea servo e fana ka:

• Taolo ea katoloso e iketsang
• Khatello e tsitsitseng ea ho itšeha
• Phetoho e nepahetseng ea boholo

Tharollo ea phepelo:

0.001mm

Sena se lumella basebelisi ho laola litekanyo tsa ho qetela tsa bore ka nepo.

Phephetso ea 4: Ho Pholisa le ho Sefa Nakong ea Lipotoloho tse telele tsa Machining

Deep hole honing e hlahisa palo e kholo ea:

• Honing tšilafalo ea oli
• Likaroloana tsa abrasive
• Mesalla ea tšepe

Filtration e fosahetseng e ka ama ka kotloloho:

• Qetello ea bokaholimo
• Honing lejoe bophelo
• Thepa botsitso

Mechini e tebileng ea Liruite hole honing e sebelisa-mehato e mengata ea ho sefa.

Tlhophiso e kenyelletsa:

• Sesefa sa makenete
• Tlhophiso ea bobeli
• Sistimi ea ho pholisa

Tlhophiso e tloaelehileng:

• Filtration capacity: >50L/mots
• Bokhoni ba tanka ea oli: 500L

Sistimi e boloka mocheso o tsitsitseng oa mochini le maemo a hloekileng a ho sebetsa nakong ea lipotoloho tse telele tsa ts'ebetso.

Deep Hole Honing Litlhoko tsa Kopo

Mekhoa e Tloaelehileng ea Kopo

Liruite Deep Hole Honing Tharollo

Liruite e fana ka litharollo tse felletseng tsa sekoti ho fapana le ho fana ka lisebelisoa feela.

Tharollo e kenyelletsa:

• Tlhahlobo ea mosebetsi
• Khetho ea mochine
• Moralo oa lisebelisoa
• Ntlafatso ea ts'ebetso
• Ho kenya
• Ho laela
• Koetliso ea basebetsi

E ipapisitse le lits'ebetso tse fapaneng, Liruite e fana ka:

Tharollo 1: Hydraulic Cylinder Deep Hole Honing

Li-cylinder tsa Hydraulic ke ts'ebeliso e atileng haholo ea ho honoa ha lesoba le tebileng.

Lisebelisoa tse tloaelehileng:

• Li-cylinders tsa Excavator
• Li-cylinders tsa merafo
• Li-cylinder tsa khatiso tsa Hydraulic
• Li-cylinders tsa li-actuator tsa indasteri

Litlhoko tse tloaelehileng:

Ts'ebetso ea ho lokisa lesoba le tebileng e ea ntlafala:

• Bore ho otloloha
• Ho pota-pota
• Qetello ea bokaholimo
• Ts'ebetso ea tiiso

Tharollo 2: Long Tube Honing Tharollo

E loketse:

• Li-tubes tsa tšepe tse se nang moeli
• Liphaephe tse nepahetseng
• Li-tubes tse khethehileng tsa indasteri

Mathata:

• Tšehetso e telele ea workpiece
• Ho tsamaisana le lisebelisoa
• Lubrication e tsitsitseng

Liruite meralo:

• Sistimi e hlophisitsoeng e hlophisitsoeng
• Sebopeho se selelele sa stroke
• Mokhoa o ikemetseng oa matšeliso

Tharollo ea 3: Ho Lokisa le ho Tsosolosa Ho Honing Tharollo

Liindasteri tse ngata li hloka ho lokisoa ha li-cylinder sebakeng sa tlhahiso ea likarolo tse ncha.

Lisebelisoa:

• Tlhokomelo ea lisebelisoa tsa merafo
• Tokiso ea mechine ea kaho
• Tokiso ea lisebelisoa tsa Hydraulic

Deep hole honing ka tsosolosa:

• Libaka tse senyehileng tsa bore
• Apara libaka
• Ho nepahala ha Geometry

Sena se thusa bareki:

• Fokotsa litšenyehelo tsa ho fetola
• Eketsa bophelo ba lisebelisoa
• Ntlafatsa katleho ea tlhokomelo

Liruite Deep Hole Horizontal Honing Machine Configuration

Sebopeho sa Mochini

Haholo-holo mochine o na le:

• 'Mele oa bethe
• Sistimi ea spindle
• Sistimi ea ho khutlisa ea servo
• Sistimi ea phepelo ea servo
• Sistimi ea taolo ea motlakase
• Sesebelisoa sa ho pholisa le ho sefa
• Sistimi ea ho tlotsa
• Tokiso
• Honing lisebelisoa

Mokhoa o tebileng oa Honing Hole

Ho holisa lesoba le tebileng ha se mosebetsi oa ho qetela feela. Bakeng sa likarolo tse telele le tse tebileng tsa cylindrical, ts'ebetso ea honing e etsa qeto ea ts'ebetso ea ho qetela ea sehlahisoa.

Liruite e nts'etsapele ts'ebetso ea mochini e ipapisitseng le:

• Lisebelisoa tsa mosebetsi
• Boemo ba pele ba boreleli
• Sebaka sa bophara
• Botebo ba lesoba
• Tlhokahalo ea ho nepahala
• Katleho ea tlhahiso

Mokhoa o tloaelehileng oa Liruite hole hole o kenyelletsa mehato e latelang:

Mohato oa 1: Tlhahlobo ea Mosebetsi le Tlhahlobo ea Ts'ebetso

Pele lisebelisoa li sebetsa, baenjiniere ba Liruite ba hlahloba:

Lintlha tsa Workpiece

Ho kenyeletsoa:

• Bophara ba ka hare
• Bophara ba kantle
• Bolelele
• Boima ba 'mele
• Lintho tse bonahalang

Litlhoko tsa ho sebetsa

Ho kenyeletsoa:

• Mamello ea ho qetela
• Bokhoakhoa ba bokaholimo
• Bophahamo ba tlhahiso
• Ho lumellana ha sehlopha

Ka mohlala:

Tube ea hydraulic cylinder tube:

• Bohare ba boro: Φ300mm
• Bolelele: 8000mm
• Boitsebiso: Alloy steel

E hloka li-parameter tse fapaneng tsa lisebelisoa le ts'ebetso ha li bapisoa le:

• Φ80mm tube e nepahetseng
• 2000mm bolelele
• Lintho tse entsoeng ka tšepe e sa hloekang

Liruite e fetoha:

• Ho hlophisoa ha hlooho
• Khetho e makatsang
• Khatello ea ho atolosa
• Litekanyetso tsa stroke
• Ho ea ka litlhoko tsa sebele tsa tlhahiso.

Mohato oa 2: Ho Honing ho Hoholo

Ka mor'a ho tena kapa{0}}ho lokisa, lesoba le ka hare le ka ba le:

• Matšoao a lisebelisoa
• Bore kheloha
• Taper
• Ovality

Mokhahlelo oa pele oa honing o shebane le tokiso ea geometry.

Sepheo se seholo:

Sebopeho se nepahetseng sa Bore

Tlosa:

• Lintlha tse phahameng tsa lehae
• Karohano e sa lekanang ea machining
• Matshwao a bora

Ntlafatsa ho Otloloha

E bohlokoa haholo ho:

• 5m+
• 10m+
• Li-cylinders tsa bolelele ba 20m

Mohato oa 3: Precision Honing

Mokhahlelo o nepahetseng oa ho honoa o laola ho qetela:

• Bore boholo
• Qetello ea bokaholimo
• Sebopeho sa crossshatch

Sistimi ea katoloso ea Liruite servo e laola motsamao oa majoe a oli ka:

Feed resolution: 0.001mm

Sena se thusa ho boloka ho nepahala ha dimensional ho tsitsitseng nakong ea ho qetela ea mochine.

Sebaka sa ho qetela se ka finyella:

Ho nepahala: H6-H8

Bokhopo ba sefahleho: Ra0.2-Ra0.4 μm

Ho ipapisitsoe le litlhoko tsa thepa le ts'ebetso.

Mohato oa 4: Tlhahlobo ea Bore

Ka mor'a ho sebetsa ka mochine, workpiece e hlahlojoa ho latela litlhoko tsa bareki.

Lintlha tsa tlhahlobo li kenyelletsa:

Tekanyo ea bophara

E hlahloba:

• Bongata ba ho qetela
• Ho lumellana ha bophara

Tlhahlobo ea Geometry

Ho kenyeletsoa:

• Ho pota-pota
• Cylindricity
• Ho otloloha

Tlhahlobo ea Bokaholimo

E hlahloba:

• Boqhobane
• Honing mohlala
• Boemo ba bokahodimo

Bakeng sa li-cylinders tsa hydraulic, mohlala oa crosshatch o bohlokoa haholo hobane o ama:

• Ho boloka oli
• Lubrication ea tiiso
• Botsitso bo sebetsang ba Cylinder

Liruite Deep Hole Honing Machine Technical Advantages

1. Long Stroke Machining Bokhoni

Ho sebetsa ha lesoba le tebileng ho hloka motsamao o tsitsitseng libakeng tse telele.

Mechini ea li-honing e tebileng ea Liruite hole e etselitsoe:

• Li-cylinders tse telele tsa hydraulic
• Li-tubes tsa lesoba le tebileng
• Precision likoti tse ka hare

Mefuta e tloaelehileng e kenyelletsa:

Bakeng sa bareki ba hlokang li-diameter tse kholoanyane kapa meaho e khethehileng, Liruite e fana ka moralo o hlophisitsoeng oa mochini.

2. Precision Servo Feed Control

Nakong ea honing, palo ea ho tlosoa ha thepa e ama ka ho toba:

• Bophara ba ho qetela
• Boleng ba bokaholimo
• Ho tsitsa ha tlhahiso

Liruite e sebelisa servo{0}litsamaiso tse laoloang tsa katoloso tse kenyelletsang:

• Servo motor
• Harmonic reducer
• Mokhoa oa ho potlakisa lipolanete
• Likarolo tsa phetiso e nepahetseng

Sistimi ea matšeliso ea lejoe la oli e ikemetseng e fana ka:

Qeto ea phepelo ea 0.001mm

E ntlafatsang botsitso ba machining bakeng sa likarolo tse nepahetseng tsa hydraulic.

3. Motsamao o Reciprocating o tsitsitseng

Sistimi ea ho khutlisa ke e 'ngoe ea meaho ea bohlokoa ea lisebelisoa tse tebileng tsa sekoti.

Liruite tlhophiso e kenyelletsa:

• Enjene e busetsang
• Lebokose la gear la ho fokotsa
• Mokhoa oa phetisetso
• Sistimi ea tataiso ea linear

Litekanyetso tsa tekheniki:

• Matla a enjene e iphetang: 4.5kW
• Lebelo le feto-fetohang: 0–40m/min
• Ho nepahala ha boemo: hoo e ka bang 0.1mm

Motsamao o tsitsitseng o netefatsa:

• Uniform honing pattern
• Boleng ba bokaholimo bo lumellanang
• Ho sisinyeha ho fokotsehileng nakong ea lipotoloho tse telele tsa mochini

4. E inehetseng Honing Control System

Liruite e nts'etsapele software e inehetseng ea ho laola mochini.

Sistimi e kenyelletsa:

• 15-inch color touchscreen
• Mekhoa ea ts'ebetso ea matsoho le ea othomathike
• Memori ea parameter
• Tlhahlobo ea phoso
• Tlhokomelo ea ts'ebetso

Basebelisi ba ka fetola:

• Lebelo la spindle
• Lebelo la setorouku
• Boemo ba setorouku
• Chelete ea lijo
• Lisebelisoa tsa ho sebetsa

Sistimi e ka boloka liparamente tsa machining bakeng sa li-workpieces tse fapaneng, ho ntlafatsa ho pheta-pheta tlhahiso ea batch.

5. Tse tharo-Seseteme ea ho Pholisa le ho Filtration

Honing ea lesoba le tebileng ho hloka mokelikeli o hloekileng le o tsitsitseng oa machining.

Sistimi ea filthara ea Liruite e kenyelletsa:

• Sesefa sa makenete
• Tlhophiso ea bobeli
• Sistimi ea ho pholisa

Tlhophiso e tloaelehileng:

• Filtration capacity: >50L/mots
• Bokhoni ba tanka ea oli: hoo e ka bang 500L

Melemo:

• Fokotsa tšoaetso ea abrasive
• Ntlafatsa pheletso ea bokaholimo
• Eketsa honing sesebelisoa sa bophelo bohle
• Boloka mocheso o tsitsitseng oa mochine

6. Flexible Fixture Solutions

Likarolo tse tebileng tsa lesoba hangata li na le:

• Bolelele bo bolelele
• Boima bo boima
• Li-diameter tse fapaneng

Liruite e fana ka litsamaiso tse hlophisitsoeng tse hlophisitsoeng.

Tlhophiso e tloaelehileng:

V{{0}Type Fixture

Sebaka sa Clamping:

• Φ50mm–Φ620mm

Litharollo tsa boikhethelo:

• Sesebelisoa sa moea
• Automatic loading system
• Mohala oa tlhahiso o hlophisitsoeng

Sena se lumella lisebelisoa ho ikamahanya le maemo:

• Mefuta e fapaneng ea li-cylinder
• Mekhoa e fapaneng ea tlhahiso
• Mefuta e fapaneng ea lifeme

Deep Hole Honing Applications

1. Hydraulic Cylinder Manufacturing

Li-cylinder tsa Hydraulic ke ts'ebeliso e atileng haholo ea ho hola hole e tebileng.

Liindasteri tse tloaelehileng:

• Mechini ea kaho
• Lisebelisoa tsa merafo
• Lisebelisoa tsa Hydraulic
• Mechini e boima

Likarolo tse tloaelehileng:

• Li-cylinders tsa excavator boom
• Li-cylinders tsa tšehetso ea hydraulic
• Li-cylinders tsa hydraulic actuator

Litlhoko tsa ho sebetsa:

2. Ho Lokisoa ha Li-cylinder tsa Hydraulic le ho Tsosolosa

Basebelisi ba bangata ba thepa e boima ba khetha ho lokisoa ho fapana le ho e ncha.

Deep hole honing e tsosolosa:

• Sebaka se ka hare se apereng
• Geometry e senyehileng
• Ts'ebetso e fosahetseng ea ho tiisa

Lisebelisoa:

• Tokiso ea lisebelisoa tsa merafo
• Tlhokomelo ea mechine ea kaho
• Tokiso ea thepa ea indasteri

Melemo:

• Litsenyehelo tse tlase tsa tlhokomelo
• Bophelo bo atolositsoeng ba tšebeletso ea cylinder
• Nako e fokotsehileng

3. Precision Tube Processing

Deep hole honing e boetse e sebelisetsoa:

• Li-tubes tsa tšepe tse se nang moeli
• Liphaephe tsa mochini tse nepahetseng
• Li-tubes tse khethehileng tsa alloy

Litlhoko:

• Boleng ba bokantle ba ka hare
• Ho nepahala ha bophara
• Ho otloloha

Mechini ea Liruite e ka sebetsana le lisebelisoa tse fapaneng:

• Tšepe ea carbon
• Tšepe ea motsoako
• Ts'epe e sa beng le mabali
• Lisebelisoa tse ikhethileng

4. Thepa e boima ea indasteri

Likopo li kenyelletsa:

• Likhatiso tsa Hydraulic
• Lisebelisoa tsa tlhahiso ea tšepe
• Litsamaiso tse kholo tsa ho phahamisa

Liindasteri tsena li hloka:

• Botebo bo boholo ba mochini
• Ho nepahala ho tsitsitseng
• Ho tšepahala ha nako e telele-

09 Deep Hole Honing Machine Selection Guide

Pele o khetha mochini o tebileng oa ho holisa, bareki ba lokela ho netefatsa:

1. Bore Diameter

Mohlala:

• Φ50-200mm
• Φ200-500mm
• Φ500mm+

Mefuta e fapaneng ea li-diameter e hloka tse fapaneng:

• Ho hlompha lihlooho
• Lisebelisoa
• Litlhophiso tsa spindle

2. Bolelele ba Machining

Lintlha tsa bohlokoa:

• Kakaretso ea bolelele ba tube
• Botebo ba 'nete ba honing
• Sebaka sa ho kenya

Liruite e fana ka mehlala ho tsoa:

1000mm ho isa ho 10000mm botebo bo tloaelehileng,

Meetso e khethehileng ho fihla ho 20000mm.

3. Tlhokahalo ea ho Nepaha

Bareki ba lokela ho hlalosa:

• Bore mamello
• Ho pota-pota
• Boqhobane

Tlhokahalo e tloaelehileng ea hydraulic cylinder:

• H6-H8
• Ra0.2-Ra0.4

4. Phatlalatso ea Phatlalatso

Maemo a fapaneng a tlhahiso a hloka automation e fapaneng:

Sehlopha se senyenyane:

• Sesebelisoa sa letsoho
• Ts'ebetso e bonolo

Tlhahiso ka bongata:

• Sesebelisoa sa othomathiki
• Ho jarolla ka ho iketsa
• Ho kopanya line ea tlhahiso

Hobaneng u Khetha Liruite Deep Hole Honing Solution?

Lilemo tse 15 Honing Machine Experience

Ho tloha 2010, Liruite e tsepamisitse maikutlo ho lipatlisiso tsa mochini oa ho lokisa, tlhahiso le nts'etsopele ea ts'ebeliso.

Customized Thepa Bokhoni

Lisebelisoa tsa lesoba le tebileng li fapane le machining a tloaelehileng.

Liruite e fana ka:

• Bolelele ba mochini o ikhethileng
• Sesebelisoa se ikhethileng
• Lisebelisoa tse ikhethileng
• Sistimi ea taolo e ikhethileng

Tšehetso e Feletseng ea Boenjiniere

Tšehetso ea Liruite e kenyelletsa:

• Tlhahlobo ea kopo
• Keletso ea mochini
• Ntlafatso ea ts'ebetso
• Ho etsa thepa
• Ho kenya
• Koetliso ea basebetsi

Tsepamisa maikutlo ho Hydraulic Cylinder le Deep Hole Application

Lisebelisoa tsa Liruite li entsoe ho potoloha litlhoko tsa 'nete tsa indasteri:

• Mechine e telele ea stroke
• Likoti tse kholo tse ka hare
• Ho qetela ka nepo
• Tlhahiso e tsitsitseng

11 FAQ

Liruite Deep Hole Honing Tharollo

Ho sebetsa ha lesoba le tebileng ho hloka ho fetang mochini o nang le setorouku se selelele. E hloka kutloisiso e felletseng ea taolo ea geometry, litlhoko tsa bokaholimo, botsitso ba lisebelisoa le maemo a tlhahiso.

Liruite e kopanya theknoloji ea CNC honing honing, servo{0}}litsamaiso tse laoloang tsa machining le bokhoni bo ikhethileng ba boenjiniere ho fana ka litharollo tsa mekoti e tebileng bakeng sa hydraulic cylinders, li-tubes tsa indasteri le likarolo tsa thepa e boima.

Ho tloha ho Φ50mm li-tubes tse nepahetseng ho isa ho likarolo tsa hydraulic tse bolelele ba limithara tse 20, Liruite e rala lisebelisoa ho latela litlhoko tsa tlhahiso ea moreki e mong le e mong, e thusa baetsi ba indasteri ho fumana boleng bo tšepahalang ba bore le ts'ebetso e tsitsitseng ea tlhahiso.